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15. 4/27/2015 15 Iron ore Common iron ores include: Hematite - Fe2O3 - 70 % iron ( a common iron ore) Magnetite - Fe3O4 - 72 % iron Limonite - Fe2O3 + H2O - 50 % to 66 % iron Siderite - FeCO3 - 48 percent iron To create a ton of pig iron, you start with 2 tons of ore, 1 ton of coke and half-ton of limestone. The fire consumes 5 tons of air. The …

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Steel production (US stats) Import sources: EU—18%, Canada—15%, Mexico—10%, Japan—7%, Other—50% Net import reliance 9% Apparent steel consumption 104 Exports of steel products 8.2 Imports of steel products 21.7 52% 48% Steel production 91.5 Basic oxygen furnaces (%) Electric arc furnaces (%)

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The Production of Iron First the ore is graded and crushed and the fine particles sintered. Sintering is the process of converting fine particles into a continuous mass Iron ore powder is compacted and then heated to a temperature below the melting point of the metal in the ore, this results in the waste being removed and the particles of iron ore gathering into …

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In FY24, the production of crude steel and finished steel stood at 143.6 MT and 138.5 MT, respectively. In FY23, crude and finished steel production stood at 125.32 MT and 121.29 MT, respectively. In July 2023, crude steel production in India stood at 11.52 MT. The consumption of finished steel stood at 105.751 MT in FY22.

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 — Step 2 - Steel making The steel making process is shown in Figure 2. Vanadium recovery Before conversion into steel, vanadium is recovered from the molten iron. This is done firstly because of the value of the vanadium rich slag produced (15% vanadium as V2O5) and secondly because a high vanadium content can make the steel …